Commercial Rooftop Heat Pump Replacement in Fremont, CA

commercial rooftop heat pump replacement on office building in Fremont CA

Type of work performed: Removed a failing commercial rooftop HVAC package unit and installed a new high-efficiency packaged rooftop heat pump, reconnected to existing duct risers.

Area of the room: 3,000 sq ft (280 m²)

Material/technique used: Packaged rooftop heat pump

Location: Fremont, California

Project type: Commercial HVAC replacement

When a commercial rooftop HVAC unit reaches the end of its life, you usually feel it before you see it—uneven temperatures, rising energy bills, and a coil that looks more rust than metal. This Fremont business faced the same challenge: an outdated rooftop package unit with a corroded condenser coil that could no longer provide reliable cooling during Bay Area summers. Our team removed the older unit and installed a new high-efficiency packaged rooftop heat pump in its place, providing both heating and cooling from a single system—quieter, more efficient, and built to last.

The challenge

The existing package unit on the roof was at the end of its useful life. It had a condenser coil that was very corroded, which is a frequent issue with rooftop equipment that has been in the sun, wind and weather for years in the Bay Area. As a result, the system was running less efficiently, leading to higher energy bills and uneven temperatures throughout the building.

The primary challenge was to replace the unit without disrupting the daily operations. The old equipment had to be safely removed, the new rooftop heat pump installed, and all ductwork and system connections completed properly to ensure reliable performance and a smooth transition.

The solution and the equipment

We installed a new high-efficiency commercial packaged rooftop heat pump — a single curb-mounted unit that delivers both cooling and heating, so there is no separate furnace and no gas combustion on the roof. Modern packaged heat pumps use variable-capacity operation to match the building’s load instead of cycling at full blast, which is where the efficiency and the quieter run come from. Picking the proper brand matters as much as the spec; our take on the most reliable HVAC brands for longevity explains why.

ComponentWhat we installedWhy it matters
Rooftop unitCommercial packaged heat pump Cooling + heating in one curb-mounted unit; high-efficiency, lower running cost
Duct connectionNew insulated supply/return duct ties to existing risersCuts losses and keeps airflow balanced through the building
ElectricalNew roof-mounted disconnect + whipCode-compliant, serviceable shutoff at the unit
Old equipmentCorroded rooftop package unit removedEnd of life; eliminated the efficiency and reliability drag

The crew set the new unit on the roof, reconnected the insulated ductwork, wired the disconnect, and completed system startup and testing. Airflow, heating, and cooling performance were all verified to ensure the system was ready for daily operation. For more, see our A-to-Z of HVAC.

Key results

  • One unit – both seasons: heating and cooling from a single rooftop heat pump.
  • Restored, even comfort across the conditioned space — no more hot/cold spots.
  • Lower projected energy use versus the old, corroded unit.
  • Minimal downtime — set on the existing curb and commissioned in a single visit.

Why a packaged rooftop heat pump

For most Bay Area commercial buildings, the rooftop is where the HVAC lives it frees up interior space and keeps noise off the floor. A packaged heat pump puts the full system in one cabinet, which makes service simpler and replacement cleaner. If you run a facility in Fremont, Newark, Milpitas, or Sunnyvale, our business owner’s guide to commercial HVAC walks through sizing, budgeting, and timing a replacement before the old unit fails on the hottest day of the year. Reliable, audited efficiency also matters—ENERGY STAR rates commercial heating and cooling equipment so you can compare like-for-like.

Maintenance tips for commercial rooftop units

  1. Change filters on a schedule: commercial units pull a lot of air; dirty filters kill efficiency fast.
  2. Keep the coil clean: rooftop coils collect dust and debris; an annual coil cleaning protects capacity.
  3. Check the curb seal and roof penetrations: a good seal prevents leaks and energy loss.
  4. Schedule twice-yearly professional service:spring and fall, so cooling and heating are both ready.

FAQs

A straight like-for-like rooftop package swap onto an existing curb is often done in a single day, including crane/hoist time, duct reconnection, and commissioning. Curb adapters, larger tonnage, or electrical upgrades can add time.

For most Bay Area climates, a heat pump covers heating and cooling efficiently from one electric unit, with no gas combustion on the roof. We size and recommend based on your building load, occupancy, and budget during the free assessment.

In most cases yes — we schedule the changeout to minimize disruption, often completing it in a single visit so your space is comfortable again by the next business day.

If your commercial building in Fremont or the surrounding Bay Area—including Newark, Milpitas, Sunnyvale, and Union City—needs an HVAC equipment upgrade, our team can help you plan and complete the replacement with minimal disruption to your operations. Book a free, no-obligation commercial HVAC assessment in Fremont.

Phone: (408) 733-2000

Email: info@airandplumbing.com

Air & Plumbing Systems has served the Bay Area since 2006 — Licensed, Bonded & Insured (CSLB #901246), 4.8 stars on Yelp. Hablamos español. Call (408) 733-2000 for fast service or book your appointment online in just a few clicks.

Air & Plumbing Systems
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Lisa C.
Lisa C.
2026-02-11 12:48:10
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Mary C.
2025-10-11 17:07:14
I had a great experience working with Mark and his team.Mark is super responsive and professional. When I was working with him for my heat pump air conditi… class=”wp-yelp-link” href=”https://www.yelp.com/biz/air-and-plumbing-systems-campbell?adjust_creative=xkMcQAESVeJow5Jo28zSjQ&hrid=dY7h1njtzXShEEP_CAjOWQ&utm_campaign=yelp_api_v3&utm_medium=api_v3_business_reviews&utm_source=xkMcQAESVeJow5Jo28zSjQ” target=”_blank” rel=”noopener”>read moreread more
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